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By Stacy Horseman, Head of Marketing
Case Study: Nuclear Waste Environments
Traditional construction methods for controlled environments within nuclear waste containment can be slow, labour-intensive, hazardous and maintenance heavy. Working with our installation partner, we developed a bespoke single-panel system that fits directly onto standard blockwork. It replaces an intensive four-stage coating process and removes the need for surface smoothing and applied coatings.
The panels have been independently tested to ISO 8690:2024 and achieved an “Excellent” rating for ease of decontamination. On one recent project, the approach is estimated to have saved up to two years on the programme and around £100 per m² in cost, while improving site safety and reducing long-term maintenance.
We look forward to bringing this practical, partnership-led approach to the group and to continuing our work with UKAEA and our SME peers.
Gilcrest Manufacturing creates the systems behind high-performance controlled environments. From our two manufacturing sites in Bristol and Newport, we design and manufacture precision composite panel systems for cleanrooms and controlled environments, supplying clients in 28 countries worldwide. Our work spans sectors where hygiene, durability and repeatable performance are critical, including nuclear, pharmaceuticals, life sciences and advanced manufacturing.
Collaboration is central to how we operate. We work alongside clients and installation partners from specification to delivery, sharing our expertise and backing it with independent testing and clear documentation.
Working with UKAEA
Gilcrest has been part of the UKAEA SME Working Group since its inception earlier this year. We are working closely with UKAEA members and fellow SMEs to solve challenges across controlled environments in the nuclear sector, sharing what we have learned and learning from the experience of others.
